Monitoring and Real-Time Tracking

Do you want to see what is happening on the production line instantly, notice errors before they occur and keep the process under control? The Monitor Module provides full control over production processes by monitoring data from machines, sensors and operator inputs in real time. Thanks to instant monitoring, possible stoppages in production, quality deviations or performance drops are detected early.

This module not only monitors; it analyzes operational data and gives managers the power to make data-based decisions. It ensures that production parameters remain within the ideal range and offers the opportunity to intervene with automatic warnings in case of deviations. Thus, transparency, control and continuous improvement in production are provided, and the business is one step closer to its operational excellence goals.

Request a Demo

Scroll down

Monitoring and Real-Time Tracking

Monitor all production processes in real time, keep critical parameters under control. Prevent errors with instant data flow, performance analysis and automatic alerts, increase operational visibility and efficiency.

Data Collection

Process Control

Productivity Monitoring

Corrective Actions

Reporting

Real Time Data Collection

This component is designed to instantly monitor and analyze all processes taking place on the production line. It provides decision support to operators and management teams by checking the accuracy of the data collected from the field.

Features

Identifying Data Sources
Data Collection and Integration
Data Validation
Instant Visualization

Defining Data Sources
Machines, sensors, PLC systems and other data providing devices in the production line are defined to the system. Thus, the data flow from each equipment can be monitored in the central system.

Data Collection and Integration
Production data is collected automatically by integrating with systems such as SCADA, PLC, IoT. This collected data is transferred to the system to be used for analysis, warning and reporting processes.

Data Validation
Data transferred to the system is instantly checked for accuracy and consistency. Abnormal or missing data entries are marked by the system and reported to operators and quality teams.

Instant Visualization
Collected data can be viewed via graphs, tables or interactive dashboards. This allows both field teams and managers to follow the process in real time.

Production Parameters Monitoring and Control

This component ensures that all critical parameters that need to be monitored during production are monitored through the system and that possible deviations are intervened instantly. Product quality and production safety are guaranteed thanks to the continuous control and automatic warning system.

Features

Parameter Definition
Determination of Limit Values
Alarm and Warning Mechanism
Corrective Action Guidelines

Parameter Definition
Critical parameters such as temperature, pressure, humidity, speed, energy consumption that need to be monitored during the production process are determined and defined on the system. Thus, control points are created for each production stage.

Determination of Limit Values
Lower and upper limits are defined for each parameter. These limits are structured in accordance with the standards to protect production quality and safety.

Alarm and Warning Mechanism
When the defined parameters exceed the specified threshold values, the system automatically sends a notification to the responsible personnel. In this way, the intervention time is shortened and negative effects are prevented.

Corrective Action Guidelines
In case of parameter deviations, the system automatically transmits appropriate corrective action steps to the operator screen. This guidance ensures fast and accurate interventions.

Performance and Productivity Monitoring

It enables the evaluation and continuous improvement of the efficiency of production processes by measuring the performance of machines and operators in the production line. With real-time analysis and reporting, production losses are minimized and productivity is increased.

Features

Machine Performance Monitoring
Pause and Troubleshooting
Operator Productivity Analysis
KPI (Key Performance Indicator) Reporting

Machine Performance Monitoring
Parameters such as operating time, production capacity, efficiency rate and energy consumption of each machine are monitored through the system. In this way, low-performing equipment is easily detected.

Unexpected stoppages
, failures or unplanned interruptions in the production line are automatically detected by the system and recorded with duration information. Thus, accurate data is provided for OEE calculations.

Operator Productivity Analysis
The number of operators' work order completions, processing times and production target achievements are analyzed through the system. These analyses directly contribute to personnel evaluation processes.

KPI (Key Performance Indicator) Reporting
Efficiency KPIs of machinery and workforce (e.g. OEE, output per production time, energy efficiency) are calculated by the system and reported graphically. These reports provide data support for improvement decisions.

Manufacturing Defect and Corrective Action

This component ensures that errors or quality deviations occurring during production are detected at an early stage and that rapid, standard-compliant corrective actions are implemented. It plays a critical role in process safety, quality control and the prevention of recurring errors.

Features

Error Detection and Logging
Error Cause Analysis
Corrective Action Planning
Feedback and Results Control

Error Detection and Recording
Any faults, quality deterioration or out-of-process deviations that occur during production are automatically detected by the system and recorded in detail. These records provide auditability and traceability.

Error Cause Analysis
Each detected error is matched with the production process steps and a root cause analysis is performed. These analyses provide strategic data to prevent similar errors from recurring.

Corrective Action Planning
Depending on the type and cause of the error, the system provides the operator with appropriate corrective action instructions, so that interventions are carried out quickly and correctly.

Feedback and Result Control
The results obtained after the implemented corrective actions are analyzed and reported in the system. The effectiveness of the corrective action is verified and continuous improvement is ensured through the feedback process.

Production Data Reporting and Analysis

It ensures that all data collected during the production process is converted into meaningful information and reported visually. Thanks to process performance, quality problems and efficiency analyses, decision support is provided to management and continuous improvement is targeted.

Features

Report Design and Visualization
Productivity and Trend Analysis
Error and Deviation Reports
Automatic Report Distribution

Report Design and Visualization
Production data is visualized through graphs, tables, and interactive dashboards. Users can create customized reports based on different analysis perspectives.

Productivity and Trend Analysis
Changes and performance trends that occur over time in production processes are analyzed. These analyses provide opportunities to identify bottlenecks and improve processes.

Error and Deviation Reports
Deviations such as errors, equipment failures and material waste encountered in production are recorded in detailed reports. This information is used in quality control and risk management processes.

Automatic Report Distribution
Prepared production reports are automatically sent to managers via system notification or e-mail according to the specified periods. Thus, critical information is shared in a timely and reliable manner.