This module organizes planned maintenance activities while also detecting failure possibilities in advance with predictive maintenance algorithms.
This module analyzes the performance of devices on the production line and their past failure records to predict maintenance needs, minimizing operational interruptions and increasing production efficiency. It plays a critical role in minimizing unplanned downtime, especially in complex and high-cost production lines.
It instantly monitors the energy consumption of all machines and systems in the production line. It enables the analysis of critical consumption points in order to increase energy efficiency and reduce costs.
Features
Identification of Energy Consumption Sources
Energy consuming machines, lighting systems, cooling and heating equipment in the production line are identified in the system. The type and connection information of each source are recorded.
Instant Energy Consumption Monitoring
Energy consumption of all equipment is monitored in real time through sensors. Data is monitored through the system with graphics and indicators.
Determining Consumption Threshold Values
Ideal limit values are defined for each energy consumption source. If these values are exceeded, the system automatically notifies the relevant personnel.
Energy Monitoring Reporting
Collected energy data is analyzed and hourly, daily and monthly reports are prepared. Energy consumption trends and savings opportunities are evaluated with these reports.
It analyzes whether the energy used in the production process is used efficiently. The aim is to identify energy waste and develop strategic suggestions that will reduce the energy costs of the business.
Features
Data Collection and Analysis
Energy consumption data from equipment in the production line are collected. These data are analyzed to determine daily, weekly and monthly consumption trends.
Efficiency Benchmarking:
The energy consumption of each device is compared with both its past performance and industry standards. This way, efficient and inefficient equipment is identified.
Energy Loss Detection
Detected inefficiency sources and equipment causing energy loss are analyzed with detailed reports. In particular, idle machines and faulty process steps are highlighted.
Energy Saving Suggestions
Based on the analysis results, energy saving suggestions such as system improvement, scheduling optimization and automation integration are prepared and presented to the management.
It activates automation systems to optimize energy use in the production line. The aim is to increase efficiency and reduce operating costs by preventing unnecessary energy consumption.
Features
Energy Consumption Limitation
During energy intensive hours, the operating capacities of devices are reduced to certain levels. In this way, both energy consumption is balanced and costs are kept under control.
Automatic Shutdown and Power-On
When the production process ends or devices remain idle for a certain period of time, the system automatically shuts down these devices. When production restarts, the devices are reactivated as planned.
Lighting and Heating Control
The lighting and heating systems within the facility are automatically controlled to remain active only in active work areas. In this way, energy waste is minimized.
Energy Savings Reporting
The implemented energy saving measures are analyzed by the system and hourly, daily and periodic efficiency reports are created. These reports ensure the measurability of the savings.
Monitors the efficiency of renewable energy sources used in production facilities and optimizes energy management in line with sustainability goals. The aim is to reduce carbon emissions and lower energy costs.
Features
Identifying Renewable Energy Resources
Solar panels, wind turbines or hydroelectric systems installed in the facilities are integrated into the system and made traceable. Production quantities are tracked separately for each type of resource.
Production and Consumption Balancing
It is analyzed how much of the energy used in the production process is provided by renewable sources. Energy saving and external dependency reduction are measured based on this ratio.
Grid Integration
When renewable energy production exceeds the facility’s needs, excess energy is automatically transferred to the public power grid, providing additional revenue or energy point benefits.
Carbon Footprint Reporting
Carbon emission reductions achieved through the use of renewable resources are calculated by the system and included in environmental sustainability reports.
It reveals the energy saving potential by performing cost analysis of energy consumed in production processes. The aim is to increase efficiency by controlling the energy expenses of the business.
Features
Consumption Cost Calculation
Total energy costs are calculated in detail by multiplying the energy consumption of all machines in the production line by the unit costs. This data is analyzed comparatively on a device basis.
Invoice and Expense Reporting
Monthly and annual invoices of energy sources such as electricity, water, natural gas are integrated into the system and total energy expenses are reported. Expense increases or savings are determined through periodic comparisons.
Energy Efficiency Targets
Energy efficiency rates determined in accordance with business targets are defined in the system. Energy usage habits are monitored and directed to achieve these targets.
Cost Savings Strategies
Device optimization, automation systems, and improvements in energy usage habits are recommended to reduce energy consumption and lower costs. These strategies are presented to management with data support.
Türkçe
English