Equipment Integration - MES - Manufacturing Execution System

Equipment Integration Module

This module, which enables all devices in the production line to be managed via a single digital platform, from machines to sensors, from PLC systems to SCADA infrastructures, forms the basis of transparency and automation in production processes. Thanks to real-time data flow, the status of all equipment can be monitored instantly, and action can be taken in advance against possible failures.

The module not only collects data, but also analyzes the performance of devices, predicts maintenance needs, and provides an optimized infrastructure to increase energy efficiency. It integrates with IoT, OPC-UA, and similar communication protocols, ensuring compatibility with existing systems and paving the way for future digitalization strategies.

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Equipment Integration Module

It provides performance tracking by collecting instant data from devices, monitors energy consumption, offers automatic maintenance and calibration management. It offers remote access intervention, prevents data loss and ensures uninterrupted production.

Device Integration

Situation Analysis

Calibration Management

Source Monitoring

Access Control

Device Integration and Data Flow

It creates an uninterrupted and reliable data flow by ensuring that all machines and sensors used in the production line are integrated into the MES system. Thus, production data can be monitored and analyzed in real time.

Features

Device Identification
Data Protocol Adaptation
Instant Data Stream
Data Loss Prevention

Device Identification
Machines, operator panels, PLCs and environmental sensors located in the production line are defined to the system. The integration infrastructure is created by entering the type, brand, model and connection information of the devices.

Data Protocol Adaptation
Industrial data protocols such as OPC-UA, MQTT, Modbus TCP/IP are configured in accordance with the devices to be connected to the MES system. In this way, seamless communication with different production devices is ensured.

Instant Data Flow
Production parameters such as temperature, pressure, humidity, engine speed are received from the devices in real time and visualized in the MES system. These data provide instant control of production quality.

Data Loss Prevention
In case of possible communication interruptions, the system prevents data loss by using temporary data memory (buffering). When the connection is re-established, the device data is automatically synchronized to the system.

Device Status Monitoring and Performance Analysis

It helps detect faults in advance and increase production efficiency by monitoring the current status and performance data of devices used in the production line. Maintenance planning and energy management are carried out more effectively thanks to data-based monitoring.

Features

Work Status Monitoring
Performance Evaluation
Fault and Error Reporting
Data Visualization

Working Status Monitoring
The on-off status of the machines, active working periods during production, waiting times and planned maintenance requirements are monitored through the system. Machine availability is measured through this monitoring.

Performance Evaluation:
Performance efficiency is calculated by analyzing the energy consumption, production capacity and cycle times of the devices. The data obtained can be supported by metrics such as OEE (Overall Equipment Effectiveness).

Malfunction and Error Notification
Instant malfunctions and error codes occurring in devices connected to the system are automatically detected. Alerts are sent to the relevant technical personnel via the system, enabling rapid intervention.

Data Visualization
Device performance and status information is presented in a user-friendly manner via real-time graphics, dashboards and interactive dashboard screens. These visuals accelerate decision-making processes.

Automatic Calibration and Maintenance Management

It enables automatic planning and monitoring of regular maintenance and calibration processes of devices in the production line. Thus, reliable and continuous operating conditions are maintained without deviation in the performance of the devices.

Features

Maintenance Planning
Automatic Reminders
Maintenance Records and Reporting
Evaluation of Calibration Results

Maintenance Planning
Maintenance periods are defined for each device according to the manufacturer's instructions and frequency of use. This information is stored in the system and an automatic maintenance schedule is created.

Automatic Reminders
When the maintenance time approaches, the system sends notifications to the relevant technical personnel. In this way, maintenance operations are not forgotten and the production process progresses in a planned manner without being affected.

Maintenance Records and Reporting
Maintenance operations performed are recorded in detail in the system. Replaced parts, operations performed and maintenance results are recorded in the device history and can be reported during inspections.

Evaluation of Calibration Results
The data obtained after the calibration process is analyzed. If the measurement accuracy of the device does not meet the standards, the system will warn and, if necessary, recalibration is recommended.

Energy and Resource Consumption Monitoring

It prevents waste and reduces costs by analyzing the energy consumption and resource usage of the machines used in the production process. Energy efficiency is increased and sustainable production is targeted thanks to instant monitoring.

Features

Energy Consumption Analysis
Resource Usage Optimization
Instant Consumption Reporting
Productivity Reports

Energy Consumption Analysis
The energy consumption of each device in the production line is analyzed in detail. Unnecessary energy expenditures are detected and conscious decisions regarding energy use are made.

Resource Usage Optimization
Machine operating time, idle time and pauses are monitored to evaluate the extent to which production resources are used effectively. Resource saving strategies are developed based on this data.

Instant Consumption Reporting
Energy consumption data can be monitored instantly in the system with graphics and indicators. When critical consumption values are reached, the system sends automatic notifications to the responsible personnel, allowing intervention.

Efficiency Reports
Weekly, monthly or special periodic reports are created using the collected consumption data. Energy efficiency is analyzed and improvement suggestions are developed through these reports.

Remote Access and Control

It allows authorized users to remotely access production devices, allowing them to perform control, monitoring and intervention operations without going to the production site. In this way, time is saved and production continuity is maintained.

Features

Remote Access Authorization
Instant Device Control
Data Recording and Reporting
Emergency Response Mechanism

Remote Access Authorization
Users who can connect to devices remotely are authorized in the system. Each user's access level is determined and only defined operations can be performed. This creates a secure and controlled access environment.

Instant Device Control
Authorized personnel can monitor the operating status of the devices, production parameters such as temperature, pressure or speed live via the system interface and make the necessary adjustments instantly.

Data Recording and Reporting
All settings and commands made remotely are recorded in the system with a time stamp. These records are used in retrospective monitoring, auditing and analysis processes.

Emergency Response Mechanism
In critical situations, emergency responses such as stopping, restarting or putting into safe mode can be quickly performed by remotely accessing the devices. This feature ensures timely response in case of failure or risk.